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TROUBLESHOOTING - Engine
I will try to give relevant information but anything I leave out feel free to. Free downloadable manuals in the Schematics/Manual help section. View and Download Honda TRX200SX owner's manual online. TRX200SX Offroad Vehicle pdf manual download. Offroad Vehicle Honda 1984 TRX 200 Owner's Manual.
Engine Turns Over But Fails to Start
No fuel
Dirt in fuel line or filter Fuel will not pass through fuel valve Fuel pump inoperative/restricted Tank vent plugged Carb starter circuit Engine flooded Low compression (high cylinder leakage) No spark (Spark plug fouled)
Engine Does Not Turn Over
1984 Honda Trx 200 Manual
Dead battery
Starter motor does not turn Engine seized, rusted, or mechanical failure Recoil components damaged
Engine Runs But Will Not Idle
Restricted carburetor pilot system
Carburetor misadjusted Choke not adjusted properly Low compression Crankcase breather restricted Air filter restriction
Engine Idles But Will Not Rev Up
Spark plug fouled/weak spark
Broken throttle cable Obstruction in air intake Air box removed (reinstall all intake components) Incorrect or restricted carburetor jetting ETC switch limiting speed Reverse speed limiter limiting speed Carburetor vacuum slide sticking/diaphragm damaged Incorrect ignition timing Restricted exhaust system Cam Lobe worn
Engine Has Low Power
Spark plug fouled
Cylinder, piston, ring, or valve wear or damage (check compression) PVT not operating properly Restricted exhaust muffler Carburetor vacuum slide sticking/diaphragm damaged Dirty carburetor Cam lobe worn
Piston Failure - Scoring
Lack of lubrication
Dirt entering engine through cracks in air filter or ducts Engine oil dirty or contaminated Honda Trx 200 Manual Free Download 2017
Excessive Smoke and Carbon Buildup
Excessive piston-to-cylinder clearance
Worn rings, piston, or cylinder Worn valves, guides or seals Restricted breather Air filter dirty or contaminated
Low Compression
Decompressor stuck
Cylinder head gasket leak No valve clearance or incorrectly adjusted Cylinder or piston worn Piston rings worn, leaking, broken, or sticking Bent valve or stuck valve Valve spring broken or weak Valve not seating properly (bent or carbon accumulated on valve area) Rocker arm sticking
Backfiring
Honda Trx 200 Specs
ETC or speed limiter system malfunction
Fouled spark plug or incorrect plug or plug gap Carburetion faulty - lean condition Intake / Exhaust system air leaks Ignition system faulty: Spark plug cap cracked/broken Ignition coil faulty Ignition or kill switch circuit faulty Ignition timing incorrect Sheared flywheel key Poor connections in ignition system System wiring wet Cam lobe worn or Valve sticking Lean condition Comments are closed.
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December 2020
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